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Summary
An experienced , result oriented and dependable professional with very good
academic record and interpersonal communication skills. Having professional experience in the
production department involving Lean Manufacturing Tools (TPM, PDCA, Kaizen, Gemba,
Bottleneck Analysis, Pareto Charts, Lean Six sigma, 5S) backed with the knowledge of polymer
theories, principles and specifications, ISO 9001 & ISO 14001 Audits, SWOT, Risk & Opportunity
Analysis, Objective and Targets, Internal Audits, Calibration of Equipments, Pivot Tables/Charts,
SOPS.
Also having professional experience in the production systems involving PVC-U, PPRC & HDPE
Injection Molding, Extrusion Line, PET Staple Fiber Spinning and Drawing Lines.
Having hands on work experience on all of these types of process machinery with an improved
technical knowhow and managerial abilities.
Projects
Experience
Sr. Production Engineer
Planning day-to-day activities, production schedules, implementing production tools and
allocating work for achieving of daily and monthly production targets of various Extruders
and Injection molding machines.
Verification of daily operational forms, machines startup checklist forms and mixing of raw materials.
Preparing Reports entailing daily production/downtime report, overall material
consumption, material scrap & weekly machine productivity reports.
Executing cost saving and energy saving techniques/measures and modifications to
achieve a substantial reduction in Overheads & Maintenance expenditures and work
within the budget.
Coordinating with product development department and providing feedback on
market requirements to initiate new product development.
Mentor, train and develop technical employees and production operators in the
extrusion process.
Resolve work problems using A3 form and recommend measures to improve
productivity and product quality.
Assist Staff in Root Cause Analysis so that issues do not re-occur.
Working on automation of existing equipment for improvement in quality and
productivity.
Exposure to ERP usage and understanding.
Ensure compliance with all relevant safety, quality and environmental management
procedures and controls across the production section to guarantee employee safety
and a responsible environmental attitude.
ISO 9001, ISO 14001
Internee
Worked as Internee Engineer in Production Department, My Project was how to reduce
the consumption of spin finish at spinning line 03.I analyzed the overall production
process. Report was based on in-depth analysis of spin finish circuit and in-depth analysis
of spin finish applications with some suggestions to reduce the spin finish consumption
and cost analysis.
Internee
Worked as Internee Engineer in Production Department, Practice at Polo Pipes includes
practical contribution and understanding of the manufacturing plant overview and
production processes (Injection molding and Extrusion), Synopsis of raw materials,
additives (Pellets, Resin, MSDS, TDS), Quality control and Testing standards practice.
