Summary

Detail-oriented and highly articulate management professional with the ability to directly manage
production/Maintenance operations and activities with more than 13+ years of extensive experience in
production, maintenance, material resource, and project management. Skilled in translating analytical
insights into actionable business recommendations.
• Result-driven with proficiency in SAP and Oracle ERP systems. Demonstrated expertise in production
operations, quality control analysis, and personnel management. Adept at business reporting and effective
communication, both verbal and written.
• Possesses a natural ability to maintain high productivity standards and work quality. Effective team leader
with a proven track record in resource management and budget oversight, ensuring optimal productivity
without compromising on quality.
• Performance-oriented Professional recognized for enhancing service levels, optimizing workflow processes,
and fostering profitable stakeholder relationships. Strong problem-solving skills and operational expertise in
fast-paced corporate environments.

Projects

Compressed air reduction from 6 bar to 5 bar
Installation Of Central vacuuming unit at inline thermoforming machine
R3 project implementation at Refrigerator
Implementation of R600a gas plant (Environment Friendly-Green gas) at Ref
Erection, Installation & Commissioning of Cannon A compact Polyurethane P
Increased Production from 70 Refrigerator per hour to 120 Refrigerator pe

Experience

Company Logo
Lead Production
Dawlance Group of Companies
Apr 2024 - Present | Karachi, Pakistan

Ensured quality production within defined cost and performance metrics, overseeing a team of 300+ staff
members.
• Developed standards, documentation, and control plans for production processes.
• Planned operational activities to meet production targets on a daily, weekly, and monthly basis.
• Led initiatives for continuous improvement, including PMP, TPM, GMP, and Six Sigma projects.
• Implemented lean manufacturing techniques and quality improvement methodologies.
• Coordinated with cross-functional teams to address operational issues and optimization projects.
• Monitored and managed key performance indicators to drive operational efficiency and quality.
• Ensure capex planning, benchmarking, and waste and transformation cost reduction.
• Integrate Six Sigma, VSM, Visual Factory, Kanban, Genichi, and PDCA on the plant site for quality projects.
Responsible for Inventory, HSE, and Quality Annual Audits.
• Strategize to achieve the target of tempo, manhour/unit, energy/unit, Overtime reduction, and reduction of
Inhouse defects.
• Ensure machine safeties for smooth operation.
• Present my factory performance with the director daily and monthly with the CEO.

Company Logo
Team Leader Maintenance And Utilities
Dawlance Group Of Companies (Arcelik A.S)
Feb 2022 - Mar 2024 | Karachi, Pakistan

Developed and executed annual predictive, preventive maintenance schedules to minimize breakdowns and
ensure smooth operations.
• Managed procurement and inventory of factory machine spares from local and international sources.
• Led projects involving the erection of new machinery and fabrication of steel structures.
• Responsible for Workshop activities (In-house repairs & maintenance of damaged/broken parts) in order on a
day-to-day basis.
• Implemented a safe working environment and coordinated with outsourced services.
• Ensure the 5S program in the department.
• Ensured compliance with safety protocols and facilities equipment calibration.
• Oversaw capital and operational expense planning and execution, ensuring cost-effectiveness.
• Managed plant capital projects from design to handover and ensured adherence to engineering standards
and change control procedures.
• Utilized SAP PM Module for general maintenance planning and execution.
• Proactively managed engineering activities with a focus on risk management and process safety.
• Ensuring that respective Maintenance staff is aware of safety instructions and precautions given by the Safety
department.
• Ensures that staff is aware of shutting off the electric supply of the department and compressed air of the
factory at the time of emergency.
• Facilitated continuous improvement initiatives and shared best practices across departments.
• Responsible for departmental OKRs, KPI reporting, and performance tracking.
• Capital Expense (CAPEX) and Operations Expense (OPEX) planning and controlling.
• Manage Plant Capex projects (Design, planning, execution, and handing over.
• Seek, challenge, and encourage improvements in all aspects of engineering and maintenance execution for
the Plant.
• Ensure awareness and adherence to all globally driven maintenance standards and processes.

Company Logo
Team Leader Production Technologies
Dawlance Group Of Companies (Arcelik A.S)
Apr 2019 - Feb 2022 | Karachi, Pakistan

Ensured quality production within defined cost and performance metrics, overseeing a team of 300+
staff members.
• Developed standards, documentation, and control plans for production processes.
• Planned operational activities to meet production targets on a daily, weekly, and monthly basis.
• Led initiatives for continuous improvement, including PMP, TPM, GMP, and Six Sigma projects.
• Implemented lean manufacturing techniques and quality improvement methodologies.
• Coordinated with cross-functional teams to address operational issues and optimization projects.
• Monitored and managed key performance indicators to drive operational efficiency and quality.
• Ensure capex planning, benchmarking, and waste and transformation cost reduction.
• Integrate Six Sigma, VSM, Visual Factory, Kanban, Genichi, and PDCA on the plant site for quality
projects.
• Responsible for Inventory, HSE, and Quality Annual Audits.

Company Logo
Senior Assistant Manager Production
Dawlance Group of Companies
Jul 2012 - Apr 2019 | Karachi, Pakistan

Generated daily production reports and supervised production activities, ensuring adherence to plans and
quality standards.
• Implemented MOST elements and facilitated continuous improvement initiatives such as RIAP and KAIZEN.
• Managed inventory control and coordinate with supply chain and purchase departments.
• Ensured compliance with IMS standards and conducted training for team members on safety procedures.
• Contributed to maintaining a safe working environment and adhering to health, safety, and environmental
policies.
• Ensures that daily and monthly production targets are achieved within allocated resources.
• Working is being carried out according to the plan provided by management such as W.I and process control
sheet.
• Ensures and monitors to reduce rejection rate and rework volume by monitoring foam cabinet stock.
• Responsible for preparing daily production reports.
• To coordinate and give guidelines to the core task team for their projects.
Ensure and maintain the implementation of MOST elements.
• Implement corrective action on the floor initiated by the management.
• Responsible for timely receipt of material from stores and inventory control
• Ensure to reduce overtime and control unplanned absenteeism.
• To maintain the process Control Chart (P-Chart)
• Responsible for getting 100% results in IMS Audit
• Responsible for generation of work orders for breakdown/PMP of any equipment in the Section
• Ensures that all equipment/machinery in the relevant area is routinely maintained.
• Ensures that RIAP / KAIZEN activities going properly.
• Educate and train workers according to instructions and procedures.
• Responsible for implementing and maintaining the 7-S program in the department.
• Perform any other job as assigned from time to time by the department Head.
• Understand and comply with the Company’s, Health & Occupational Safety, Environmental and Quality
policies, and procedures.
• Contribute towards making the plant a safe place to work for everyone by reporting accidents, near-misses,
and unsafe acts to the concerned.
• Ensure that the plant is a safe place to work by eliminating potential hazards.
• Training of all new/existing team members in the safe performance of their duties.
• Must be aware of emergency and evacuation procedures of the plant.
• Ensure that appropriate personal protective equipment (PPEs) are used where applicable
• Ensure good housekeeping of the workstation.

Company Logo
Manufacturing Engineer
Dawlance Group of Companies
Jan 2011 - Jun 2012 | Karachi, Pakistan

Responsible for guiding subordinates in this position.
• Assisted in planning activities for the production section and identified areas of improvement.
• Monito safety aspects and maintenance activities, ensuring compliance with standards.
• Coordinated activities across sections and maintained proper documentation.
• Ran shifts as a Shift in charge and ensured adherence to established procedures,
• Contributed to environmental protection efforts and implemented system procedures.
• Responsible for ensuring that all activities within or outside the department are performed by established
systems procedures.
• Responsible for protecting the environment and minimizing air, water & solid waste pollution to the
environment.
• Responsible for developing and implementing system procedures as per requirements and providing
required training to his department personnel.
• Responsible for fully complying with system requirements and always avoiding any non-conformity.

Education

Robust
Certification, ‎
Six Sigma Black Belt Certification
Completed
2022
Arcelik
Certification, ‎
Six Sigma Green Belt Training
Completed
2017
M.U.E.T JAMSHORO
Bachelors, , ‎
Mechanical engineering
2010
Board of Intermediate and Secondary Education Hyderabad.
Intermediate/A-Level, , Pre-engineering‎
Pre Engg
2006
Board of Intermediate and Secondary Education Hyderabad.
Matriculation/O-Level, , Science‎
Science
2003

Skills

Expert 5S
Intermediate Adult Learning Methodologies
Intermediate Analytical Skills
Beginner Binding Knowledge
Intermediate Budget Monitoring
Beginner Business Management Solutions
Intermediate Communication Skills
Intermediate Coordination Skills
Intermediate Costing Management
Intermediate Electrical Mechanical Troubleshooting
Intermediate Electro Mechanical Troubleshooting
Intermediate Engineering Documentation
Intermediate Equipment Maintenance
Expert External Audit
Intermediate Fluent in English
Expert Front Desk Responsibilities
Intermediate Industrial Maintenance
Intermediate Industrial Maintenance Knowledge
Expert Internal Audit Command
Expert ISO14001
Expert ISO19001
Expert IT Installation
Expert Kaizen
Intermediate Logistics Management
Expert Machine Program Handling
Intermediate Maintenance Management
Intermediate Maintenance Supervision
Intermediate Mechanical Skills
Intermediate Mechanical Assembly
Intermediate Mechanical Drawing
Intermediate Mechanical Drawings
Intermediate Mechanical Inspection
Intermediate Mechanical Product Design
Intermediate Mechanical Skills
Intermediate Mechanical System Upgradation
Intermediate Ms Excel
Intermediate MS Office
Intermediate Multitasking Skills
Intermediate Negotiation Skills
Expert OHSAS
Intermediate Ohsas140001
Expert Oracle ERP Implementations
Intermediate Organization Skills
Intermediate Organizational Skills
Intermediate Plant Maintenance
Intermediate Plant Management
Intermediate Plant Operations Handling
Expert Polyuretene
Intermediate Predictive Maintenance
Intermediate Presentation Skills

Languages

Expert Urdu
Expert English

Muhammad Contacts

Muhammad Haris
Khan International Brands Pvt ltd
Asad Iqbal
MCB Bank Limited
Shoaib Iqbal
KPA Consulting
Shuaib Akhtar
Freelancer
Azheruddin Memon
Nucon Engineers (Carrier HVAC Equipment)