Summary

A professional Quality Engineer, with around 7 years of experience in dealing with critical quality issues, localization of imported parts, resourcing of parts, and a proven track record of improving in-house & supplier quality by using various statistical tools.

Projects

FMEA

Experience

Company Logo
Senior Assistant Manager QA
Atlas Autos
May 2018 - Present | Karachi, Pakistan

• Communicate daily with GM Plants regarding issues concerning product quality,operations and personnel.

• "Successfully completed localization project of critical
engine part resulted in cost saving of 14.4
million rupees per annum while retaining the same quality as per honda motors standard."

Trained a team of 30 employees from production and quality on Honda technical drawings, Vendor improvement program, Supplier quality manual, honda technical jargons and soft skills resulted in 70% in work efficiency


• To monitor warranty parts analysis for improvement in existing parts quality
• Successfully reduced warranty claims of critical parts i.e Engine Clutch Assy of Honda motor cycles by 50% i.e. from 142 to 71 pcs within 6 months, resulting in customer satisfaction.


• Conducted planned 24 Quality Audit Visits at suppliers ends, resulted in 40% lesser rejections at machining line to meet the production target of 1.2 million Honda motorcycle units in 2018-2019



Maintained Honda assembly line rejection at 45 to 50 parts per million defects against the target of 300 parts per million defects.


• Perform statistical analysis (7QC Tools) for process measurements

• Utilize the departmental budgets carefully.

Company Logo
Assistant Manager QA
Atlas Honda Pvt Ltd
Mar 2015 - Mar 2018 | Karachi, Pakistan

• Worked at more than 10 suppliers (Around 300 Parts including Casting, Electrical, Sheet Metal, Rubber, Molding) in improving quality, cost and productivity.


• To monitor supplier PQCT, FMEA, Operation Standards, and Process Control Sheets.

• "Get the timely testing’s done i.e. CASS Test, SST,
Material Spectroscopy, Chrome-Nickle plating tests and latestscientific X-Ray diffraction tests."


• Successfully reduced incoming suplier parts quality rejection by 43% in fiscal year 2017-2018.

• Reduced warranty parts rejection by 73.12% of top five market claims i.e from 160 to 43 pcs, resulting in improved quality.


• Reduced warranty parts rejection by 73.12% of top five market claims i.e from 160 to 43 pcs, resulting in improved quality.


• Reduced assembly line parts (GDP) rejection by 41% i.e from 4000 to 2369 pcs, resulting in reduced losses and improved process times.


• Conducted 24 Quality Audit Visits at suppliers ends to minimize Honda's line rejection by 27.27% through improving supplier parts quality.


• Get the Critical Part inspected, analyzed and investigated byHonda R&D Southeast Asia Company .

• Take actions to create countermeasures for any part affecting GDP and present it to Top Management.

Company Logo
Trainee Engineer QA
Thal Engineering (Pvt) Limited
Jun 2014 - Feb 2015 | Karachi, Pakistan

Enhanced process capabilty of wire harness plant by identifying bottlenecks and rectified them.

Provided more than 30 Kaizens (Improvements)

Education

Institute of Business Administration (IBA)
Masters, Masters in Business Administration, ‎
Supply Chain and Logistics Management
2023
NED University of Engineering & Technology
Masters, Masters in Science, ‎
Engineering Management, Industrial Management
2019
Dawood University of Engineering & Technology (DUET)
Bachelors, Bachelors in Science, Bachelors of Engineering‎
Industrial Manufacturing
CGPA 3.6/4
2013

Skills

Expert Quality Assurance
Expert Client Followup
Expert Customer Analysis
Expert Executive Presentation Skills
Expert FDA Procedures
Expert Handling Assignments
Expert MIT Knowledge
Expert Operational Tasks Handling
Expert Planning Skills
Expert Pricing Negotiation Skills
Intermediate Quality Circle
Expert Quality Improvement
Expert Relations Management
Expert Software Quality Review
Expert Strong Mathematical Knowledge
Expert Target Setting
Expert Team Motivation
Expert Technical Skills
Expert مبيعات المشاركة
Expert Vendor Development
Expert Xray Equipment Maintenance

Languages

Expert Urdu
Expert English

Faisal Contacts

Mahvash Feroze Khan
Netsol technologies
Rizwan Ahmad Ahmad
Khyber Medical University
Muhammad Haris
Khan International Brands Pvt ltd