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Summary
A confident and highly skilled manufacturing Professional with over 12 years’ experience in automotive, surgical, pipe industries at different managerial level and trade, all the way up to my current position as Plant Manager, and have proven ability to act as a catalyst for change and improvement in performance, productivity, quality, cost-savings, labor efficiency, timely delivery, health, safety and environment.
Experience
Plant Manager
Plant Manager
Oversees the daily workings of Two/Three Wheeler Motorcycle Assembling and Manufacturing(ForgingMachining) facility operations. Plans, manages, and implements schedules to ensure deadlines are met, and maintains a high quality standard of product production and delivery.
-Reduced break down of forging plant to 1% with 5S, TPM implementation - Managed productive unit with overhauling 1300, 600Tons forging press, 250KW Induction Heater - Improved & Implemented PSQCA documentation and requirements.
QC/QA Manager
GMS Forgings was established in 1976, now it is quality supplier of alloy steel forged parts for automotive industry . My role was to coordinate-ensure compliance with Internal & OEM QMS policies and procedures and quality products. Specific objectives were related to oversight manufacting and administration of MRM, CPA as related to QMS and internal audits, document control, QMS records, customer specific requirements and training. Managed all audit function to support automotive stands including IATF, ISO, and customer specific standards.
– Reduced rectification 15 to 2%, Rejections. 5 to 1%.
– Improved 10% Heat treatment shop productivity.
– Made international recognition with ISO 9001:2008 certification and 3 Surveillance Audits.
– Reduced customer complaints to 1% .
– Delivered Trainings and implemented 5S, Kaizen, PPAP, APQP, FMEA, EFMEA, Process
Flow Sheet, Control Plan, Process Sheet, 8D Report, 7QC Tools, Gage R&R.
– Improved 10% Heat treatment shop productivity.
– Developed SPC, Gage R&R, Pareto Analysis MS Excel Tools Sheet
Manger Forging & Heat Treatment
Infinity Engineering (ISO 9001, ISO 14001, ISO 50001, TS: 16949 certified) established in 1994, is one of globally recognized leading automotive and other engineering components manufacturer in Pakistan.
In this organization, experienced to manage entire gamut of factory (Forging & Heat treatment) manufacturing operations, Production Planning and drive to all implementation responsible for Production, Quality control systems & Technical support to R&D.
– Improved productivity from 70 to 350 Tons.
– Reduced rectification 30 to 7%, Rejection 7 to1%.
– Improved 20% Heat treatment shop productivity.
– Performed additional duty as AMR for ISO 9001-14001.
– Improved 10% Heat treatment shop productivity.
– Developed continuous gas fired, trolley, rotary furnace.
– Developed Surface treatment shops Zinc electroplating, Blackening, Phosphate.
– Developed forging parts for MTL transmission parts and engine parts like Connecting Rod 240 & 385, PTO, C, D shafts, Pinion240, 375.
– Introduce flash less Gears forgings with teeth, and many others parts.
– Developed Flood Welding for Dies rebuilding and gas nitriding to improve 50% die life.