Responsibilities
 Training of workers about the best practices of operating the machines and ensuring its implementation.
 Conduct training sessions about HSE which included hazard identification, 5S and material handling.
 Maintaining the quality control data of both customer and in-house rejections.
 Making daily root cause reasons of in-house rejection and monthly customer rejections.
 Setting of gear ratios of “Hobbing Machines” at every new type of product.
 Product design and development before every new product which included process sheets, CAD/CAM and quality sheets.
 Sampling of products at final stage before dispatch and analyze them through quality control sheets.
 Run weekly maintenance program of “Timing Gear Machines” which included “Preventive” and “Corrective” maintenance.
Projects Completed
 Developed a Value Stream Map for “Timing Gears” production line for the reduction in “Manufacturing Lead Time”.
 Made optimum machine layout for a new manufacturing line.
 Overhauling of “Gear Grinding Machine” from the aspect of its hydraulic system.
 Time study of “Fly Wheel Gear” production line to calculate the standard time of piece produced by worker.
 Designed foundation for 20 ton “Gear Grinding Machine” to reduce its vibration during operation.

-Designed the optimize layout of a section hall on Auto CAD 2010 for the placement of new machine.
-Developed the feasibility report of replacing “guillotine cutter” with “band saw cutter” in order to cut tissue paper bulks.
-Root Cause Analysis of “Sealing mould of paper cup machine” that was not working properly.
-Designed special operation table for “band saw cutter” on Auto CAD & Solid Works.

-Developed the understanding of some Sheet Metal processes in the manufacturing of aircraft.
-Observed the working of different types of CNC milling machines with maintenance point of view.
-Perform Finite Element Analysis and make adjustments to tool surfaces to guarantee part quality.

-Worked on the overhauling of 12 cylinder diesel locomotive’s engine.
-Analyzed comprehensively the hydraulic system of diesel locomotive.
-Developed the understanding of foundry processes.