Summary

Result- oriented, safety-focused, skilled food technologist, Self-motivated, innovative & learning attitude with comprehensive exposure of food industry, while coordinating with production and Quality operation teams to maintain operational standards. Performance-oriented professional equipped with decision-making abilities and command on standard operating procedures and data analysis with extensive knowledge of floor and manufacturing to prioritize opportunities

Experience

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Senior Quality Assurance Officer - Nutrition Division (WFP/UNICEF)
Ismail Industries Limited
Aug 2019 - Present | Karachi, Pakistan

➢ Engaging Q.A team on all fronts in production process & packing.
➢ Manage man power of quality team officers and inspectors on daily basis.
➢ Preparing Standard Operating Procedure (SOPs) and Daily Process sheet format as per guideline of WFP and UNICEF.
➢ Conduct Monthly Food Safety Internal Audit and share gaps in the form of PPT during monthly food safety meeting.
➢ Being active member of food safety team conducted training sessions about HACCP, GMP’s & FSMS for the awareness of machine operators & workers.
➢ Strictly monitor GMP, Hygiene conditions in all 03 plants.
➢ Conducts investigation (RCA) on product quality issues/complaints by applying Fish bone diagram.
➢ Execute and prepare Gap analysis reports for process improvement
➢ Conduct trials of new developed products of WFP and UNICEF.
➢ Compliance of WFP & UNICEF protocols during process.
➢ To prepare supplier performance report and highlights the gaps for improvement.
➢ Actively participate in WFP and UNICEF annual Audits.
➢ Participated in Halal Certification audits and ISO22000 surveillance audits

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QA/QC Executive
National Foods Limited
Aug 2017 - Aug 2019 | Karachi, Pakistan

➢ Execute all process related specification and parameters at online inspections and visits.
➢ To prepare supplier performance report and highlights the gaps for improvement.
➢ To verify the fumigation of all raw materials items at incoming stage.
➢ Develop and ensure specification, parameters, method and related Work instructions are updated and maintained.
➢ Monitor the supplier performance based on inspection results and observations at the time of receiving and during online processes.
➢ To conduct sampling, inspection and testing of all incoming’s raw materials, semi-finished and finished products as per SOP.
➢ Inspection & releasing of semi-finished and finished items in SAP within lead time.
➢ Ensure and monitor the implementation of protocols in all process area i: e Allergen, ETO, Retention samples protocols
➢ Execute and prepare Gap analysis reports for process improvement
➢ Conduct trials with R&D for new developed products collaboratively and reports making.
➢ Conduct Food safety audits of Raw material warehouses to ensure that materials are received & store as per set standards and highlight the gaps to concerns.
➢ Process monitoring and inspection of all processing areas
➢ Record monitoring of all QC checks on floor fulfilling the ISO 9001, ISO 22000 requirements.
➢ Making reports and releasing on SAP (ERP) of all semi-finished and finished products after complete testing.
➢ Conducts investigation (RCA) on product quality issues/complaints.

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QA/QC Officer at Pakistan Beverage Limited, Pepsi Cola Bottler
Pakistan Beverage Limited Pepsi cola
Jun 2016 - Jul 2017 | Karachi, Pakistan

➢ Managing different activities of Production from raw material (Syrup), processing, till dispatch of products.
➢ Issuance of raw materials from store as per production order.
➢ Monitoring the Daily Staff Activities and Reporting.
➢ Ensure that all staff is wearing uniform, safety shoes, ID cards, masks, Hair cover, glove etc.
➢ To verify and maintain traceability of PMS/RMS Material Receiving physically against System TN (transfer note).
➢ To Generate Non-Conforming Product (NCP)/Service Reservation (SR)/ General Material Reservation (GMS)notification in SAP.
➢ To maintain GMP/OHSAS/FSSC 22000/ISO 9001 records.
➢ To maintain and update workers training Record.
➢ New Machine induction and making SOP/Work Instruction.
➢ Reporting back to Plant Manager about any abnormalities or issues that occur during plant operation.
➢ Ensures good housekeeping and hygienic conditions at the plant.
➢ Ensures that finished products are recorded and stacked properly and all transfers to Warehouse.
➢ Coordinate and assist planning department in the preparation of annual and monthly production plan & capacities calculation
➢ KPI's monitoring and calculation of Production department (Monthly, year to date) and variance analysis
➢ Inventory Audit of all Finished Goods.
➢ Ensure and implement CIPs (cleaning in place) of all the equipment’s after production.
➢ Kaizen and 5S implementation in respective department
➢ Doing continually improvement in quality of product and reduce cost of manufacturing. Ensuring allocated and designated tasks are carried out in time by strictly following stringent safety, quality, and production norms.
➢ Testing and recording of results of final and intermediate products.
➢ For any reason, to make sure that no out of specification product goes out of the factory.
➢ Make sure that SOPs are followed in all Quality and Production activities.
➢ Involve effective monitoring and reduction of wastage.
➢ Compliance to AIBI-Food Safety.

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Chemist
Gul Ahmed Textile Mills Limited
Jul 2015 - Jul 2016 | Karachi, Pakistan

- Raw material Testing RMT
- RD, new chemicals introduced in production.
- Documentation regarding all the related chemicals.
- Verification, Testing, Approvals of new introduced and running chemicals.

Education

University of Karachi
Masters, Masters in Science, M.Sc in applied chemistry and chemical technology‎
Food & Nutrition, Food Technology, Food & Beverages, Applied Chemistry
2014

Skills

Expert Canning Techniques
Intermediate Handling Assignments
Intermediate ISO 22000
Intermediate ISO 9001
Intermediate SAP QM Module

Languages

Intermediate English