Worked as a Mechanical Engineering Department, Construction Management, Operation & Maintenance from 23 years in different industries in Oil &Gas, Power Plants, FMCG Industry and manufacturing at the level of Management in reputed multinational and national companies. The scope of work is also included Project Engineering and Management, Maintenance, Health, Safety, and etc. Having complete knowledge of quality assurance, testing of equipment, staff training, root cause failure analysis, pre- commissioning and commissioning of projects and international codes and standard (ASME-B31.3, AWSD 1.1 API
Performs a variety of jobs including shop/field installation, maintenance & repair of rotating equipment & auxiliaries such as pumps, compressors, turbines, blowers, fin-fans, mixers, gas engines etc. Installs rotating equipment including those requiring non-standard installation procedures.
. Performs a variety of jobs including shop/field installation, maintenance & repair of rotating equipment & auxiliaries such as pumps, compressors, turbines, blowers, fin-fans, mixers, gas engines etc.
Prepares work site, receives work permit and secures safety conditions prior to work
Installs rotating equipment including those requiring non-standard installation procedures. Make necessary alignment/adjustment to ensure correct operation
Removes & dismantles equipment with maintenance problems; cleans & lubricate; repairs/replace faulty components;
reassembles units and checks for efficient operation. Performs preventive & breakdown maintenance jobs.
Uses a variety of testing equipment to diagnose trouble in proper sequence. Also, uses tools such as hydraulic press, pullers, electric drills, grinders, heating torch as well as precision tools such as micrometer, caliper gauges & dial gauges for test-checking or repair work
Performs metal fabrication utilizing several welding, cutting, forming, and machining processes and equipment/tools.
Tests, adjusts, services, and maintains various mechanical meters and gates used in measuring capacity, flow, pressure, temperature, and velocity of liquids and/or gases.
Inspects and assists in troubleshooting new mechanical systems and installations
Performs/ensures maintenance work in accordance with instructions, drawings and codes of practice.
Reports any abnormal condition of equipment under repair/overhaul to his supervisor.
Performs all compressor valve & seal lapping jobs using lapping machines & other test equipment.
Implements/practices good housekeeping, performs job site clean-up duties, as required, and compile with establishment fire and safety regulations Assumes full responsibility for the role as envisaged by Safety, Health and Environment Management System (SHEMS), as per the attachment.
Performs any related duties as assigned.
Requirements:
- Single stage overhung centrifugal pumps.
- Multi stage centrifugal pumps horizontal and vertical.
- Centrifugal compressors and reciprocating compressors.
- General purpose and special purpose steam turbine.
- Repair of Mechanical Seals.
Control and endorse work permits for the project work and ensure that QP's safety regulations, project safety plans,
Prepare schedules for Execution, Installation equipment &repairing, maintenance of equipment to ensure continuous production operations
Nigeria Gas safety and environment regulations are understood and followed by the contractor
Performs/ensures maintenance work in accordance with instructions, drawings and codes of practice.
Reports any abnormal condition of equipment under repair/overhaul to his supervisor.
Performs all compressor valve & seal lapping jobs using lapping machines & other test equipment.
Implements/practices good housekeeping, performs job site clean-up duties, as required, and compile with establishment fire and safety regulations Assumes full responsibility for the role as envisaged by Safety, Health and Environment Management System (SHEMS), as per the attachment.
Performs any related duties as assigned.
- Single stage overhung centrifugal pumps.
- Multi stage centrifugal pumps horizontal and vertical.
- Centrifugal compressors and reciprocating compressors.
- General purpose and special purpose steam turbine.
- Repair of Mechanical Seal
Ensure safety of all employees and contractors working in operating unit or department by driving continuous improvement towards a true safety culture
Assist in coordination of cross training of existing API personnel
Fluent with Inventory and Materials Management concepts, such as inventory control and analysis, material lead times, cost analysis, usage analysis
Review maintenance contracts
Develops and implements standard work procedures to continually improve overall team productivity Responsible for safe work practices
Commissioning duties for the Mechanical discipline
Provide static maintenance support to the field operations to manage asset operation and ensure the set production target are met and safeguard technical integrity
Handling all types of works involved in predictive, preventive and emergency maintenance.
Dawood Hercules Corporation Lahore Pakistan (Rice Bran Edible Oil Refinery)
Position Site Engineer Mechanical (August -2014 – October 2016)
Installation and maintenance of Boiler high pressure, Cooling tower, Compressor, Fuel handling system, conveying system ,water distribution and water treatment system, Preparation area Extraction plant and oil Refinery100MT. Prepare schedules for Execution, Installation equipment &repairing, maintenance of equipment to ensure continuous.
Prepare schedules for Execution, Installation equipment &repairing, maintenance of equipment to ensure continuous production operations.
Reviews job orders to determine work priorities, Calculate the Monthly Man hours& make comparison of Planned vs. Actual
Responsibility included planning Execution, Installation maintenance and repair of plant systems and equipment.
Coordinated with the operations time for the safe execution of maintenance outage work.
Responsibility is included planning, organizing, and directing the work of personnel engineering work at the Plant
Responsibility of Installation and commissioning of all mechanical various types of pumps etc.
Responsible for determining the scope, providing man-hour estimates, and projects submitted by the client
Coordinated with the client to manage and control all changes to the project as proposed by the vendors.
Directly involved the design, specification, and review of mechanical equipment for plant upgrade projects. Point out the Site Issues & resolve issues.
Coordinates with site team, equipment installation &alignment works at site.
Follow the Inspection of Method of transfer of identification markings on piping materials like color coding, heat number.
transferring, Stage wise Inspection of the fabrication work, Piping installation as per Isometrics and P&ID.
Preparation of Hydrostatic Test Diagram to show the block limits for testing a system, type and the test pressure.
Develops preventive maintenance program with the involvement of maintenance staff for smooth production.
Inspect operating machines and equipment in order to comply with operational standards.
Prepare requisitions for issuance of tools, equipment, and supplies required for operations.
Prepares department budget and monitors expenditure of funds in budget.
Having completely control over all tool and machine and kept the proper record.
Make all plant equipment history report.
Proactively identifying the areas of obstruction / breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools.
Control and endorse work permits for the project work and ensure that QP's safety regulations, project safety plans,
Prepare schedules for Execution, Installation equipment &repairing, maintenance of equipment to ensure continuous production operations
Ensure safety of all employees and contractors working in operating unit or department by driving continuous improvement towards a true safety culture
Closely work orders preparation and closing, parts ordering, job history recording and ensure work order closed after work completion with updated report and attachments
Fluent with Inventory and Materials Management concepts, such as inventory control and analysis, material lead times, cost analysis, usage analysis
Develops and implements standard work procedures to continually improve overall team productivity
Be able to make decisions based on knowledge and experience
Commissioning duties for the Mechanical discipline
Provide static maintenance support to the field operations to manage asset operation and ensure the set production target are met and safeguard technical integrity
Handling all types of works involved in predictive, preventive and emergency maintenance
Project: 246 MW Simple Cycle Power Plant Karbala–IRAQ.
Work Scope: Installed & Commissioned 2X123 MW (GE Frame 9Es) Gas Turbines, Black Start & Emergency Diesel Generator and also piping Work & System Installation of LDO, HFO, Fuel Gas, Hot Water, and Instrument Air, Fire Fighting, and Demine water.
Prepare schedules for Execution, Installation equipment ensure continuous production operations.
Reviews job orders to determine work priorities, Calculate the Monthly Man hours& make comparison of Planned vs. Actual
Daily Coordination with Site Manager Point out the Site Issues & resolve issues from Client.
Coordination and Lead of Piping jobs, Equipment installation and alignment Works at site.
Inspection of Method of transfer of identification markings on piping materials like color coding, heat number transferring, Stage wise Inspection of the fabrication work, Piping installation as per Isometrics and P&ID.
Pipe Support Fabrication and installation as per drawings and standards.
Preparation of Hydrostatic Test Diagram to show the block limits for testing a system, type and the test pressure.
Developing standard maintenance and operation procedures.
Prepare requisitions for issuance of tools, equipment, and supplies required for Projects.
Involved in the design of new machines and equipment, whilst at the same time taking account of cost, availability of materials,
Project: 225 MW Combined Cycle Power Project, Balloki Pakistan
Work Scope: Installed & Commissioned 2X125 MW (GE Frame 9Es) Gas Turbines, Black Start & Emergency and also piping Work & System Installation of LDO, HFO, Fuel Gas, Hot Water, and Instrument Air, Fire Fighting, and Demine water
Performed corrective and preventative maintenance on all plant equipment according to maintenance schedules
Installation and maintenance of Boiler high pressure, Cooling tower, Compressor, Fuel handling system, conveying system and Elevators.
Performed preventative maintenance work orders and entries.
Repair all chemical demilitarization equipment as necessary.
Investigated operational reports of equipment failure and analyzed system to determine cause of failure.
Interpreted designs, drawings, and utilized O&M Manuals in diagnosing mechanical equipment, components and systems.
Used a variety of hand tools, power tools measurement and test equipment
Performed corrective and preventative maintenance on all plant equipment according to maintenance schedules.
Safety Trained Supervisor (STS), Council of Certification of Health, Environmental & Safety Supported shift maintenance while performing mechanical functions including the installations, maintenance or repair of facility equipment located in chemical toxic areas.
Performed preventative maintenance work orders and entries.
Repair all chemical demilitarization equipment as necessary.
Investigated operational reports of equipment failure and analyzed system to determine cause of failure.
Interpreted designs, drawings, and utilized O&M Manuals in diagnosing mechanical equipment, components and systems.
Used a variety of hand tools, power tools measurement and test equipment.