I am highly prudent, safety conscious and strategically agile with extensive experience of refinery/plant operations, engineering and project management along with expertise in planning, monitoring, and control phases of project lifecycle entailing inter-discipline coordination within oil & gas industries. I am passionate about creatively solving problems by teamwork and encouraging development for the benefit of both the individuals and organization as a whole; emphasizes small details with an eye on the big picture. I completed different EPC projects, mechanical equipment & packages, for Green & Brown Field EPC Projects of upstream and downstream plants of oil and gas.
My key skills includes preventive maintenance planning, detail engineering, ITB, bid/proposal preparation, project planning & scheduling, progress measurement & reporting, material requisitions review, technical bid evaluations, design interface management, interdisciplinary coordination & EDDR.
I am experienced in leading Process & Operations in Pakistan best refinery on CDU/VDU Units, polished skills in plant operation, pre-commissioning & commissioning of plants, emergency handling for critical equipment, start-up & shutdowns and preventive & corrective maintenance of process equipment, keeping high level of HSE rules implementation as per Policies. I am enthusiastic about partnering with a sustainable and future-facing organization requiring my level of skills and long-term dedication. As an innovative and insightful engineer with additional experience in application development, software testing/coding, and technical project coordinationâI welcome our connection!
Please feel free to contact me at [email protected] with any thoughts, comments, or questions about my work-I am always interested in making new professional acquaintances.
Inducted on different lead engineering disciplines (Instrument, Electrical, Piping, Civil) and progressed within organization, securing accolades and promotions through several designations assuming leadership posts, finally assuming role as Lead Design Engineer to manage major Mechanical Equipment include Plant and Utilities, Rotary and Static.
Perform basic and detailed Engineering of Package/Vendors Equipment also lead the planning and sequencing pre-commissioning and commissioning activities, systems and sub-systems marking for commissioning work packs, developing strategy in order to maximize pre-com/com and minimize lost time due to interfaces. Schedule the activities and required resources including tools, vehicles, manpower and Vendor Services. Prepare pre-commissioning procedures, checklists for activities, commissioning procedures for smooth handover to operations. Validate electrical and instrument check sheets and functional test sheets.
Key Accomplishments
Ensured appropriate Vendor Service Man (VSM) management by planning the requirements at project site and validation of vendors service reports, also compile the MDRs for Vendors data record.
Tracked the punch lists and their clearance process including any technical change or modification, extensively coordinated with other entities/existing facilities for smooth execution of activities.
Pre-Commissioning and Commissioning Engineer
Spearheaded the commissioning of newly installed system Habshan Direct Depressurization (HDD-1) facility comprising of multiple headers and valve assemblies at ADNOC GAS PROCESSING (HABSHAN).
Key Accomplishments
Partnered with ADNOC operation team for commissioning of a new system and accomplished a long pending project
Directed the commissioning of Skimmers, disposal water pumps, MPFM Package as major equipment for Sahil Phase-II Development Project. Following were the key accomplishment for this project.
Troubleshooting carried out for skimmers functionality to make them operative without Vendor presence.
Level Instrument root cause analysis done to find out the problem and make them fully functional by rectifying the issues with instrument after troubleshooting.
Saved significant cost through excluding vendor service from the process and strategically deputed resources to complete the punch points, construction activities, pre-commissioning and commissioning activities.
Directed the commissioning of Wellhead Hydraulic Panel, Wellhead control Panel, wellhead Safety Shutdown Valves, PLC for wellhead instruments, Chemical Injection Package as major equipment.
Managed the Pre-Commissioning and Commissioning Support for FERTIL New Bagging and Truck Loading Facility, consisting of Bagging Building, Belt Conveyors, Bucket Elevator, Buffer Silo, Semi-Automatic Jumbo Bags Packing Line, Fully Automatic 25/50 Kg Bags Packing Line, Semi-Automatic Truck Loader, De­ dusting Systems, HVAC System, Fire Detection/Alarm system, CCTV, PLC System and modification in existing DCS, Potable Water system, Instrument Air system, etc.
Ensured optimum cost saving for this project during engineering phase by modifying equipment selection with respect to FEED equipment.
Delivered complete analytical support to the site team by providing earliest resolutions for the issues at site.
Ensured safe and smooth Operations of Crude Distillation and Vacuum Distillation units; diagnosed and troubleshoot operating problems to ensure minimum equipment downtime and minimize production losses on a 24-hour standby basis.
Utilized acute process operations engineering to facilitate overall engineering endeavors, project management, and commissioning functions. Monitored and controlled production and operating parameters and directs operations to safely maximize efficiency and meet production target. Delegated work responsibilities to team, led all activities and access technical / administrative authorities. Evaluated performance of all mechanical equipment by analyzing routine parameters & carrying out preventive/ corrective maintenance.
Key Accomplishments:
Provided on-site technical support to operations including commissioning assistance, troubleshooting, performance testing, monitoring and optimization, provision of operating guidelines, advise on chemical injection requirements.
Collaborated with management to set and work within the parameters required to meet production targets. Optimized plant operations through evaluation and implementation of operational changes and modifications.
Researched numerous verticals to optimize plant performance with respect to Feed Quality, Product Yields, Product Quality, Fuel & Energy Conservation, Equipment Performance and chemical consumption.
Conducted toolbox talks, pre-job safety meeting, safety talks with operation staff on different issues; IMS (Integrated Management System ISO 9001: 2008, OHSAS 18001: 2007 & ISO 14001:2004) audits and its relevant activities.
Assessed risks and job safety analysis; safely handled all troubleshooting (CDU/VDU Plant Operations, Power Failure, Instrument Air Failure, Loss of Cooling Water Failure) at plant, recorded all data related with HSE and quality audits.
Ensured operational planning with respect to routine plant operations and scheduled/ non-scheduled maintenance.
Performed duties as a strategic overlay and tasked to lead all functions associated with the quality assurance of each pre-commissioning and commissioning project for final approval and acceptance to ensure optimum deliverables of project.
Ensured safe commissioning of gas distribution system/network after rectifying all punch list items. Inspected visit for newly installed domestic service lines, gas meters and associated network. Managed Site inspection activities to ensure quality of running projects. Coordinated with distribution project departments for rectification of quality related anomalies.
Key Accomplishments:
Followed-up of punch points to deliver safe and quality system for proper working of gas distribution system.
Ensured optimum quality by Hydro –Testing and Pneumatic Testing of natural gas distribution network.