Strategic quality professional adept at applying advanced knowledge of quality control and assurance, Legal regulation & compliances to ensure consistent growth in business by improving product quality and meeting market and customer demands and needs. Pursuing an opportunity to apply 5 years of industry knowledge to perpetuate the organization mission.
Leading QA and QC function of organization
To ensure implementation of safety culture and achieving safety targets.
Design and implement ISO 9001:2015 Quality management system across organization
To manage quality control and assurance function across organization.
To plan & conduct ISO 9001, ISO:14001, SMETA Sedex, 5S, Oekotex certification internal audits including preparation of audit schedule, audit check lists, audit reports as well as to plan & conduct follow up audits.
Responsible for successful execution of external audits of ISO 9001, ISO 14001, SMETA Sedex, 5S, Oekotex certification by third party as well as provide /support in solutions.
Delivered business strategy and developed systems and procedures to improve the quality and efficiency of operations.
Design and meet legal compliances requirement for raw materials and products with testing from notified bodies to show compliance with regulations including REACH, Prop-65, PPE Regulation (EU) 2016/425, US FDA and EU Food.
To manage supplier assessment and perform supplier audits.
To develop material specifications including chemicals, yarns, fabrics, liners, gloves and tailoring materials.
Handle customer complaints with deep analyzing root causes and developing complete investigation reports (5 Why, RCA, 8D) with system improvements for good customer relationship.
To manage quality lab for incoming raw material & product testing on harmonized standards and respective calibration of equipments.
Creating & Reading PFD, P&ID & Feasibility and cost analysis of different pilot and bulk plants and automation projects.
▪ Carry out troubleshooting of processing issues and perform root cause and work load analysis, time motion study to analyze and provide necessary remedial and prevention measures.
▪ Leading bulk trial validations of new product on different plants from R&D to the production floor and improvising existing formulations and recipes for improving profit margins.
▪ Monitored design progress to ensure manufacturing feasibility.
▪ Created a series of process optimizations to reduce production error and increase quality. ▪ Increased product yield by implementing improved processes.
▪ Modified production processes to reduce non-conforming material occurrences.
▪ Trained, coached and mentored junior staff to ensure smooth adoption of projects and responsibilities.
▪ Strengthened company's business by leading implementation of material replacement projects for $0.4 M/year savings, plant automation and modification projects for 30% reduction in labor cost and quality enhancement projects for increasing chemical resistance of PVC and Nitrile gloves based on EN-374 standard.
▪ Developed and launched a new product line, resulting in $1 M increased revenue. ▪ Oversaw PVC mixing department and Nitrile mixing department for a reducing labor cost and increased productivity.
▪ Reviewed processes, identifying areas that required improvement.
▪ Developed documentation, including diagrams and specifications, to meet project requirements and regulatory standards.
▪ Developed manufacturing processes that were robust yet simple to perform.
▪ Provided technical assistance to the production department when issues arose.
▪ Continually improved methods and procedures for processes, measurement, documenting and work flow techniques.
▪ Collaborated successfully with cross-functional development teams to design and manufacture new products.
▪ Quality as well quantity enhancement of different products by plant design and modification.
▪ Carry out optimization of the plants and processes to reduce rejection rate which ultimately contributes towards cost saving.
• Development of PFD, Plot Plan and Process Feasibility Reports.
• Line Sizing of Gas, Liquids and 2-Phase Transmission Lines.
• Process Design Studies Using Process Simulation Software like HYSYS.
• Hazop Study, IEE, EIA, FMEA & Fault Tree Analysis.
• Pump Hydraulics and Heat & Material Balance Calculations.
• Thermal Design of Heat Exchangers.
• Preparation of Equipment Data Sheets and P&ID.
• Sizing of 2 – Phase & 3-Phase Separators, Heat Exchangers, Towers and Decanters.
• Preparation of QPP (Qualified Process Parameters) & SOP (Standard Operating Procedures).