Iv almost 05 years hands on experience which includes Operation, Maintenance , Planning and project execution on Hydro Power Plants and Thermal power Plants.
I have designing skills. Have good grip on Designing softwares Creo /Pro-E, Ansys, AutoCad.
I have the ability to work independently.
· Erection and commissioning of 48 MW run off the river hydro power plant with 04-Pelton wheel turbines (12MW each)
· Plant test run, safeties check ,alignment work
· Site installation of Hydraulic steel structures which includes fabrication ,surface treatment, installation of trash racks, weir radial gates, under sluice gates, gravel sluice gates, scour channel gates, bulk head gates ,penstock ,pressure shaft etc
· Installation and commissioning of 04 x 12 MW horizontal Pelton wheel turbines along with all system which includes bulk head gates, flat gates, lift gates, spherical hydraulic valves, control valves, compressors, pumps etc
· Making sure site activities in safe manner according to HSE standards as per contract
· Making approvals of time to time change proposals for streamlining project pace
· Keeping track record of Project Progress as per approved Program of Performance of the Project
16 MW Steam Turbine with 02xCoal Fired Boilers + 04 WHE’s and 16 MW Wartsila Gas Engines
Overhauling of 16 MW Steam Turbine (Nanjing Turbine Co.Ltd NZ 16-1.53/.37, four waste heat boilers
AQC×2 (14.5T/hr.), PH×2 (24.1 T/hr.) and two coal fired boilers (CFB×2) Shandong Huayuan Co.Ltd
Capacity of 25T/hr
Major overhauling of 3.2 MW x 05 Wartsila Engines
Operation of Jenbacher ORG 219, ORG 229, ORG 213, ORG 220, ORG 285, ORG 236, ORG 226 and
Caterpillar G5316 B,G3512E,G3516 C Gas Engines
ERP and SAP software
Planning and Execution of planned/unplanned Shutdowns of Boilers and Turbine
Erection and commissioning of Pakistan’s first Air Cooled Condenser as alternative of Water cooled
condenser
Complete re-habilitation of Wartsila W18V220SG with new crankshaft, con-rods, bearing etc.
Troubleshooting /maintenance & preventive /predictive maintenance of mechanical equipment’s like
compressors, rotary /reciprocating pumps, gear boxes, vacuum pumps, fans, valves etc.
Monitoring, Planning & Controlling of Budgeting.
Inventory analysis & optimization, making in time indents, technical evaluation of comparative statements
Follow up and Managing Daily Job Order system and co-ordination with other Departments
Preparing technical submitting, proposals, work-orders, feasibilities ,SOP’s, RCA’s
Preparation and implementation of preventive maintenance plans of equipment’s
Plant Planned shutdowns
Steam lines maintenance
Boilers tubes welding, Drag chain maintenance, Hot gases dampers maintenance, maintenance of steam valves
MV /CV valves, steam traps maintenance, NRV’s, Pumps, Bearing replacements, Mechanical seal replacement
Alignment work, lubrication work
Cleaning of heat exchangers etc
Added my Role in Plant Efficiency and Improvement:
1. CFB’s efficiency improvement my allocating false air inclusion and their removal
2. Killed safety points especially at Turbine Station and ACC (Air Cooled Condenser ) structure re-enforc
1.Operation and Maintenance of 32 MW Thermal Power Plant, which co.prises of 16 MW steam turbine and 16 MW Gas Gensets.
2.Meeting raily power generation targets and directly in contact with Management.
3. Maintenance of steam turbine and auxuliaries which includes pumps,compressors, gear boxes,coolers,valves and other equipments.
4.Daily record of plant operational data
5.Looking after smooth functioning of Power Plant with zero stoppage hour.
6.Daily checks of all equipments and analysing machine conditions.
7.Responsible for preventive maintenance, planned maintenance
8.Safe operation keeping in view H&Safety principles.
10. Good grip on ERP and SAP software
Responsible for smooth plant operation of consisting of Steam Turbine 7.5MW, two waste heat
boilers AQC (22.4 Tones / hr) and PH (18 Tones / hr) layout including equipments and their
functions.
· Plan work process for achieving the company targets and KPIs pertaining to manufacturing & its management.
· Supervise the engineering execution team to render maintenance services in his designated areas.
· Design maintenance strategies and procedures to ensure maximum uptime and reliability of the Plant.
· Develop annual preventive maintenance plans and coordinate with production and planning departments to ensure its implementation as schedule.
· To minimize the down time due to Mechanical failure through effective predictive & preventive maintenance good practices.
· Develop technical specification and BOQ for required engineering services and materials.
Modification of PRDS (Pressure Reducing & De-superheating) line to enhance its
performance
Turbine front thrust pads modification, to control thermal expansion
Done modification in Steam Drum to enhance its performance & efficiency
Actively participated in Major Over-hauling of Wartsila W18V220SG Engines including
Planning, Execution & inventory control
Creating Store Purchase Indents for Spare parts, new up-coming projects and their follow-up
Making Comparison Statements and Technical Evaluation for different Vendors and choosing
the best vendor keeping in mind both Cost effectiveness and Quality assurance.
Proposing methods for enhancement of Power Plant efficiency and useful rectifications
Installation and inspection of bearings, mechanical seals, impellers etc
On the spot understanding of Tank Engine parts involving crank shaft assembling,piston,lubrication system,cooling system,fuel distribution line,valve timing etc in Engine Assembly Shop.
An understanding and on job experience of Technical Drawing, Machine Shop, Assembly Shop,Heat Treatment Shop,Fabrication Shop,Pattern Shop,Steel Foundary,NDT Lab,Material Testing Laboratory & Inspection.