To develop and effectively implement Incoming Quality Standards/Specifications/ Quality Plan for raw materials (Like Clothes, Air meshes, Synthetics, Leather, foams, Grinderies,Sheets, and Packaging etc.).
To ensure that raw material Inspection will be done as per AQL-2.5 and daily supplier wise rejection will be analyzed through accordingly.
Continuously review all the processes designed to ensure manufacturing ofquality products and keep track so that they are aligned with current trends.
Closely work with R&D/Model room team to figure out ways to continuously improve product quality.
Ensure the quality function follow all inspection schedules and the collection of quality records are as per pre-defined framework.
Ensure that all required performance tests of concerned products are conducted and recorded as per standards.
To Monitor the proper usage of product related Inspection Equipment and machines.
Effectively manage the mechanism for monitoring key performance indicators of related assigned areas.
Closely monitor workforce requirements and work on lean departmental structure.
Work on workforce training matrix and develop their skills.
Ensure precise collection of rejection / rework data and statistically analyze it to set targets for improvements.
Analyze customer feedback and develop effective quality control checks accordingly.
Prepare and monitor the departmental budgets (CAPEX etc).
Technical evaluation of FPI/PPT’s of the new Projects/ Components and Parts at production floor.
Responsible for evaluation and verification of all parts / accessories / materials / developments / modifications and trials.
Continuously review all the processes designed to ensure manufacturing of quality products and keep track so that they are aligned with current trends.
Ensure the quality function follow all inspection schedules and the collection of quality records are as per pre-defined framework.
Ensure that all required performance tests of concerned products are conducted and recorded as per standards.
Effectively manage the mechanism for monitoring key performance indicators of related assigned areas.
Analyze customer feedback to assess whether their needs are being addressed.
Technical evaluation of FPI/PPT’s of the new Projects/ Components and Parts at production floor.
Responsible for evaluation and verifications of all parts / accessories / materials / developments / modifications and trials.
Responsible for the verification of the drawings & ECO’s/Specification/Samples issued from R&D/Model Room before implementation on process line.
Effective usage and analyzing of process defects by applying QC tools and techniques.
To conducted Spot audits to ensure Xarasoft IMS (ISO 9001:2015, ISO 14001: 2015).
Responsible to carry out Product realization processes as per defined Standards & work instructions.
Responsible for resolving product quality issues and up gradation of product.
Responsible for collecting precisely rejection / rework data, statistical analysis, management review and setting targets for improvements.
Responsible for in depth technical / performance evaluations/Analysis of Refrigerators/Air conditioners Deep Freezers/SAC/MWO and Water Dispenser.
Responsible for technical evaluation of FPI/PPT’s of the new Projects/ Components and Parts at production floor.
Responsible for addition of new model and limits setting in computerized performance testing lab with new version of PLIS (i.e. PLIS-5).
Responsible for evaluation and verifications of all parts / accessories / materials / developments / modifications and trials.
Responsible for the verification of the drawings & ECO’s issued from R&D before implementation on process line.
Responsible for all performance tests of mentioned products conducted on production floor.
Responsible to Conduct daily meeting with Quality Engineers/supervisors and communicate and discuss all related Quality issues.
Responsible to highlight issues/gaps related to the implementation of documented procedures/ instructions at floor level and initiate appropriate actions.
Responsible to conducted Spot audits to ensure PEL IMS (ISO 9001:2015, ISO 14001: 2004 & OHSAS 18001:2007) in the entire Appliances Division.
Responsible for establishing workforce requirement, deployment and Overtime budgeting.
To develop procedures, process flow charts, validation of document change requests, incorporating changes, review and vetting procedures.
To highlight issues/gaps related to the implementation of documented procedures/ instructions at floor level and initiate appropriate actions, as necessary in consultation with team leader.
To raise corrective/preventive actions request in consultation with team leader, where necessary, to avoid recurrence/ occurrence of problem.
To validate CARs/PARs, determine root cause of problems and recommend appropriate actions using data analysis approach and maintain follow up of CARs/PARs with concerned stakeholders for ensuring its closure within target date.
To actively identify opportunities for improvement/weak areas/gaps of IMS comprising overall effectiveness of IMS, quality of products and customer satisfaction and initiate appropriate actions in supervision of Team leader.
To Conducted Hazard Identification, Risk Assessment & Control (HIRAC). Continues monitoring and implementation of IMS.
Preparing Health and Safety plans and its review on a periodic basis. Carrying out HSE Audits, Inspection, safety induction and HSE related trainings.
Developing and circulating safety alerts, information's and organizing safety campaigns.
Working closely with Management and Ensuring that adequate HSE advice and resources are provided to assist to achieve the business safety goals and objectives.
Strive for continual improvement in health, safety and Environmental performance.
Effective monitoring of permit to work system of various high Risk/hazards operations.
Management's Systems. (ISO 14001,OHSAS 18001 & ISO-9001 Documentation, Implementation and Auditing) To perform Accident review, investigation and reporting. Perform Root Cause Analysis, Health & Safety Hazard Analysis, and Environmental aspect and impact analysis.
To monitor and maintain data and information statistics on HSE activities and incident trends to provide analysis and recommendations.
To ensure that all product realization processes are carried out as per defined work instructions.
To manage manpower within the agreed budget and plan overtime for the completion of production target.
To ensure daily reports for rejection and recycle and take necessary action for their control.
To follow the prescribed procedures, work instructions and forms for effective implementation of IMS and to maintain record for receiving and usage of material as per BOM.
To raise corrective/preventive actions request in consultation, where necessary, to avoid recurrence/ occurrence of problem.
To ensure that all quality assurance parameters are followed on production floor.
To inspect first sample at all stages of product realization. To take on line decisions for rework & rejection. Identification of reasons for rework/rejection on production floor and make action plan for their rectification.
Promote continual improvement in all processes of products and system.
Daily meeting with Quality supervisors and communicate and discuss all related Quality issues.
Verification of the drawings & ECN's issued from R&D before implementation on process line.
To highlight issues/gaps related to the implementation of documented procedures/ instructions at floor level and initiate appropriate actions, as necessary in consultation with team leader.
To ensure the implementation of ISO 9001:2008 through regular spot audits and internal audit.