I am a proactive and dynamic professional with strong academic background in chemical engineering and extensive experience in the management of production units in cement, polyester plants and quality management at renowned corrugation industry. I have worked in multiple process engineering and plant support functions throughout my career which has helped me acquire a diverse set of skills and experience. This allows me to be flexible in concentration of work and effectively manage and perform multiple disciplinary tasks according to the business needs. I am capable of learning organisational cultures in considerably short period of time whilst developing practical solutions to complex problems and issues. I believe that I have excellent interpersonal and communication skills that are regularly used to great effect in developing relationships with key suppliers and stakeholders alike. I enjoy being part of, as well as leading, multi-skilled teams and thrive in highly pressurised and challenging working environments.
Ensures the Quality Management System conforms to customer and regulatory/legal requirements to make sure that manufacturing or production processes meet international and national standards
Oversee inspection and examination of incoming materials as well as ensuring of development requirements.
In process quality testing of PVC and PU Soles comprising S.G, Weight, Color Steaks and Flow Marks
Manage the monitoring, measurement, and review of internal processes-Chemical Compounding & Value Analysis of Mixtures, upon which quality is based
Applying risk-reduction strategies to mitigate final product quality anomalies by Adhesion and Shore-A Hardness tests
Report to top management on the performance of the Quality Management System, including the need for improvement
Work on research and development of new products according to customer specification and upcoming market trends
Development and implementation of Standard operating procedures regarding process checks, practices and operations
Maintain positive and proactive relations with the team and co-employees, as well as our customers and regulatory agencies
Verification of all direct/indirect incoming raw material, online inspection reports and certificate of analysis for all consignments dispatched to the customer Applying risk-reduction strategies to mitigate product quality risks Ensuring all required lab testing and inspection as per sampling plans as per TAPPI standards Participation in Continuous Product Quality Improvement Activities with top management i.e. CEO, Directors, Group Managers, Plant Head. Always presented monthly, bi-annually and yearly performance review meetings in front of Top management Worked on research and development of new products according to customer specification Customer complaints and observation handling and physical visits Raising internal non-conformance reports against the concerned departments in case of any serious defect and performed its RCA and then CAPA Developed new online quality inspection reports and acceptable quality limits Implemented 5S + Safety approach culture in all Quality related areas with successful practices
Supporting multiple processes across polyester fiber, polyester filament, spinning and after treatment units Applying risk-reduction strategies to mitigate process safety risks Devising and coordinating process safety activities Responsible for overall unit operations including production, quality and administrative control Acting as authorized signatory for all departmental approvals and documents Coordinating raw material, waste, bail stocking, daily production reports and resource management Responsible for efficient function of spinning machines in order to optimize productivity and quality Management of machinery maintenance, quality assurance procedures and process control Ensuring a safe environment for staff by implementing relevant safety procedures and acting as emergency response contact
I worked as a Shift Engineer Production. My responsibilities included:
o Maintain the plant during the shift according to process parameters and procedures.
o To review/ analyze the daily activity and production report.
o Utilize all tools, equipment and accessories in such a manner so as to maximize useful operating life.
o Primarily responsible for the coordination and definition of health and safety related strategies and standards.
o Implementing of health and safety standards, guidelines, regulations and training.
o Familiar with operation, maintenance and project execution, erection commissioning, installation and testing, PLC and DCS control system and power backups systems
I worked as Assistant Manager Production. My job role included:
o Assist in planning, initiation and implementation of different process operations.
o Assist in Start-up, shut-down and normal operations of the plant systems.