Experience in commissioning, trouble shooting , preventive / corrective maintenance, manpower / inventory control and engineering finance.
Manage level factory#2 maintenance include electrical ,utility and mechnical
• Good understanding of Electrical Drawings, Planning of Projects, Erection & Maintenance.
• Both practical as well as theoretical knowledge of Different Electrical Instruments.
• Direct report to division head.
• Responsible for the critical spare, manpower availability, contract making, maintenance and R&D.
• Implementation of ISO, OHSE and API certification requirement.
• Ability to work with a team of dedicated professionals for achieving the deadlines for the execution of work.
• Maintenance of HT & LT switchgears, P.F panel and H.T/L.T safety relays functionality.
• 2500 KVA Transformer preventive maintenance.
• HT& LT Substation, Distribution panels and Motor Control Centers panels
• Maintenance of various field instruments like Temperature, Pressure, Flow and Level TX.
• Calibrations of Control valves, leveler sensor, Positioners & Transmitters.
• CanBus and profibus instruments troubleshooting and maintenance.
• PLC: Siemens S7300 and 400.PLC FATEK AND wintec HMI.
• 05 P.E Pipe Extrusion machine make Battenfeld Cincinnati (Austria) for pipe dia 16mm to 1600mm.
• Steel pipe plant make Skd (Malaysia) for steel pipe dia from 6 inch to 12 inch .
• HR slitter which slit up to 12mm steel sheet, hydro tester and end facing.
• Carne from 3 tons to 40 tons include 02 gentry crane.
• Control and Maintain Plant Instrumentation & Control.
• Calibration of various Process Control Instruments, Control Valves & Switches.
• During my experience I am working on TT, FT, Flow Meters, hart instruments temposonic rod, and servomotor drives, moog servo hydraulic valves, Rexroth hydraulic valves, Flow switch, PT1000, PT100, PLC & drives.
• Able to understand electrical , P&ID ,hydraulic, pneumatic drawings.
• Maintain inventory of spares for local & international vendor.
• Research and development projects.
• Work on following hardware and software.
PLC & Microcontroller:-
• SIEMENS LOGO ,S7-200,S7-300 ,S7-400, Simatic HMI/Scada WinCC .Fatek PLC (winproladder).
• GE Fanuc 90-30 (LM90) (GE only up to operational, maintenance, i/o fault removing).
• Atmel 89C51.
DCS:-
• Worked on Emerson Delta V S-series, SIS.
• SIEMENS micromaster 420 , Simovert 611(SimocomU)& simodrives.
• Puma G7 series
• GE fanuc.
• ABB ACS800,ACS550.
Gas/Diesel Burner:-
• Weishaupt burner 5MW (Old model 1988)
• Weishaupt burner 40KW model WG40 (2010 models).
Industrial Networks and Communications:
• Able to troubleshoot Profibus DP, Modbus, RS485, TCP/IP protocol interfacing links from CS,PLC & IPC to RTUs, OS & control cabinet.
• Manage electrical & mechanical workshops.
• Maintain the L.T panels and H.T panels
• PLC based machines trouble shooting.
• Maintenance scheduling & implementation.
• I reported to the technical director about day-to-day operations of the company.
• Research and development projects.
• Dc drives & inverter installation & maintenance.
• Commissioning and maintain Diesel Generator 1 Mega watt ,set as backup supply.