6 years Work Experience in the Field of Mechanical Engineering projects such as combined cycle power plant, Fertilizer plant, Cement plant and sugar, paper mills, etc.
Installation of 9HA.01 Gas Turbine in which working of following systems like as lube oil and seal oil system,cooling and sealing system,washing system,oil and gas fuel system etc.
Installation of Steam Turbine (HP, IP, LP) in which following inspections like as alignments ( longitudinal & transverse) of fixators, bearing pedestals,LP outer casing, LP inner casing, cross over steam pipe, gland seals, LP rotor, thrust and journal bearings, rigged couplings and inspections of clearance settings like as vertical and lateral clearances, etc.
Installation of Gas Turbine and steam turbine skids such as lube oil circulating skid, seal oil skid, gas and fuel oil skids, etc
Fabrication and erection of piping in which underground piping and high pressure piping relevant of Gas Turbine, Steam turbine and HRSG.
Installation statics equipment like as Storage tanks, Heat Exchanger, high pressure steam drum, specifically fabrication and erection of HSD tanks, water tanks etc.
Installation of rotary equipments like as single and multi stage pumps, air and gas compressos, cooling tower fans, etc
Welding inspection, NDT, WPQR, WQT
Erection of steal structure in which inspections elevation,vertically, horizantality and welding.
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Working in Process / Plant Piping (B 31.3) and Cross Country Pipelines (B31-8).
Experience in process piping fabrication and erection involved in preparation of detail schedule & progress monitoring of fit up & welding to ASME SEC.B31.3
Lead the team according to the ITP & WPS.
Good command & vision on P&ID, Piping Plan Layout, & Isometric.
Responsible for overall execution of the Quality Inspection Plan at Project site.
Incoming Material inspection of pipes and fittings of the pipes as per IFC & MTC.
Generate weld map of fabrication drawing and making As-built of completion erection jobs.
Inspection and Testing of Mechanical Construction Activities like, Fabrication & Erection of Piping.
Witness Welder Qualification Test (WQT) according to ASME IX & API 1104.
Monitor welder performance, repair percentages of each welder and welding activities to ensure work is being carried out in accordance with the approved welding procedure specification (PWS).
Rising of non-conformance reports on QC violation findings.
Monitor & follow up the timely close out of Non Conformities, Corrective Action Requests (CAR), Preventive Action Requests (PAR).
Responsible for fabrication of piping, maintaining Quality record for NDT, Inspection & Testing.
Coordinating with NDT team regarding NDT (i.e.RT, UT, DPT & MPI).
Responsibility for ensuring that Pre-heating, PWHT & Hardness Test of piping.
QC Documentation and Compiling of piping test packages release for hydro testing.
Coordination with client to resolve the issues related to Test Package.
Responsibility for activities like Test package Preparation, Likne walking and punch listing of RMC (Ready for Mechanical Completion) test packs of piping and verification inspection of punch killing.
To Witness of Hydro test, Leak test, Pneumatic test, Flushing/Air Blowing.
Responsible for maintaining up-to date quality records as per Customer Requirements & make final Dossier for submission to client.
As a QA/QC Inspector, from 2016 to till now.
Erection of Gas turbine (GE 9HA.01), Steam turbine (ALSTOM STF30C) and it axillaries.
Inspection of static equipment and rotary equipment in which location / dimension , padding elevation, verticality, bolt tightening / welding and internal cleaning of an equipment.
Inspection rotary alignment by used Rim and Face method.
Assembly of gas turbine combustion chamber as per GE specification.
Inspection of gas Turbine and steam Turbine miscellaneous high pressure power piping systems according to ASME B 31.1 / GE specification.
Inspection of pressure / leakage test according to GE procedure.
Fabrication and installation of fuel oil piping according to ASME B31.3.
Fabrication and erection of HSD Tanks according to API 650.
Inspection of Hydro test / Leak test according to procedure.
Major Responsibilities is to control all the operations (casting, forging, welding, machining and fabrication) according to procedures and drawings.
To study the drawing of new jobs before the preparation of M&Q (Manufacturing and Quality Plain) To study the drawing and discussing the manufacturing sequence/formulation
Inspection procedure with supervisor and process engineer.
Working in heavy machining parts of stage inspection and final inspection. Final inspection of assemblies and sub-assemblies of machined and fabricated parts.
Performed inspections on products with the help of nondestructive testing methods such as
D.P.T, MPT (Visible and Florescent methods) according to ASTM E165 & E709, E125.
Hydro/Leakage testing of casting products such as, Bearing Hosing, Cylinders, sleeves and Pipes.
Welding inspection (SMAW) as per WPS.
Checking of surface thickness with the help of Ultrasonic Thickness Tester.
Checking of surface finish with the help of Surface Analyzer.
Checking of hardness with the help of portable hardness testers.