I have 12 yrs Industrial Maintenance Experience in the field of Electronics, Electrical & Mechanical dept. Supervise Maintenance dept and technicians. Assign duties and shifts. Manpower utilization. I have expertise in maintenance of Electronics troubleshooting of machines. Design PLC panels for machines. Expertise in Micro processor programming. I can design new panels for old production machines. Design control system for Industrial Automation. Repair Electronics modules cards of CNC machines. Can design Energy saving Electronics projects like Light Automation etc. I have experience in Molding machines, Textile yarn dyeing machines, Food processing machines, Syringe Assembling machines, Seat belt assembling machines, Blister Packing machines, Industrial Ovens and dryers machines, HVAC machines, Amusement machines, Hotel Industry machines, Solar geyser panels, Chillers and Air compressors. Engr Talal Hashmi Block 2 P.E.C.H.S Karachi 0341-2393771
Electronics / Electrical issue of PLC based Artificial sea maker plant. The Artificial Sea maker System is FATEK PLC which controls Pneumatic Actuators. This panel was designed by me.
Smooth running of All HVAC machines. Repair Cards of HVAC machines and Air conditioners. ( Simple and invertors cards )
Industrial Frigo Artificial Snow Falling Plant. This Plant consist of 02 Snow falling machines, Air cooled water chillers. Smooth operation of this plant is my responsibility. It is Danfoss PLC based Italian machines Preventive maintenance. This is Pakistan first Artificial Snow Falling plant. We worked on its installation and run this project on 2017.
Handle Electrical Electronics issues of Food processing machines like Chinese Single & triple deck ovens, PLC based Ruhle Vacuum Tumbler machine, PLC based Ketchup sachet machine.
Industrial dyers panels troubleshooting.
60 Hp, 80 Hp Motors control panels, Solar system panels, VFD panels, Temperature controller panels, Filtration Plant panels Electrical Electronics troubleshooting of panels. New panels designing are my responsibility.
Designed & lead the Entire Resort POLES Light Automation Project.
Dancing Fountains Electrical Electronics panel troubleshooting. I have designed Dancing fountain panel which consist of AT89C51 based control system which controls 25 Nos Water solenoids and 08 Nos lights in different patterns.
Repairing of Generators PLC panels SDMO generators.
Chinese VR Reality rides their PLC & VFD troubleshooting, PLC based Rides troubleshooting. Electronics modification of machines.
Electrical /Electronic issues of LCDs, UPS, Voltage Stabilizers, Battery chargers Weight scales Massaging chairs etc.
Supervise Entire resort Telecom communication system.
Inventory, Planning, Manpower utilization & assigning of labors shifts, Documentation, Technical correspondence with vendors.
Market visiting for machine’s parts.
Give training of 5S, KAIZEN, 3M & MUDA to t
Smooth Running of all Plant production Hydraulics and Pneumatics machines, German Japan & Chinese branded Injection molding machines Like DEMAG 60, 100, 250 Tons, Haitian 100 Tons & Dr. Boy 22, 50 Ton & TOYO Electric injection molding machine.
Seat Belt Assembling Plant, Packaging machines, Coca Cola plastic bottles cap and Printing plant, online SHINI industrial chillers, Atlas cop co Air Compressors, Crushers, Cooling towers.
Troubleshoot PLC (Sigmatek, Mitsubishi, FATEK & Panasonic) Mother Board & VFD issues and machines calibration & parameter settings.
Installed, Calibrate & run Plastic Bottle caps plant which consist of Toyo Electric Injection molding machine 280 Ton, ABB ARM ROBOT, 68 Cavity Mold from Canada, Cooling conveyor, Caps printing machine, Air compressor & Air cooled water chillers.
Lead the maintenance team planning round the clock and scheduling preventive maintenance.
Daily Handle Electronics/ Electrical issues of machines.
In touch with machines Vendors in China, India and Germany.
Report to Managing Director and Plant Manager.
Weekly attend meeting with Plant Manager and Director.
Also contribution in production process, work on maximize production, minimize cycle time of production.
Maintenance and Preventive maintenance of Production machines in plant like Injection molding machines like: Super master 60, 100, 150 & Dongshing Hydraulics injection molding machine 120 & 150 Ton.
Syringe assembling plant, IV Cannula plant, Wrapping machines, Blister packing machines, Online SHINI chillers, ATLAS Copco Air Compressors, crushers, cooling towers and mixers.
Trouble shoot PLC (Mitsubishi, FATEK, Panasonic and Allen Bradley) faults, Servo motors drives faults, Temperature controllers settings, Electronics machines card repairing.
Installed, Calibrate & run Automatic Disposable Cannula syringe plant “AUTOMATIC KOREA”. This plant is Panasonic PLC based consist of feeders, conveyors, Auto needle feeding machines, Assembling machine, Blister packing machine Online UPS.
Work on production maximization and minimize the downtimes of machines.
Report to Managing Director and Factory Manager.
Electronics cards repairing and documents updating work.
Making Requisitions on ERP.Check inventory in stores.
Lead and utilization of manpower, make shifting of technicians, supervise day and night shifts.
Projects and Achievements:
Contribution in Installation of new Automation control system in old injection molding
Machine Windsor 50 ton machine using Siemens S7 200 PLC in 2010.