A Mechanical Engineer specialized in Industrial Manufacturing Engineering
Experienced with 5 years of working in Projects, Production Engineering and QA/QC activities.
On hand experience of Inspection, Fabrication, Welding, Testing, Production and Documentation
Strong negotiating skills with a rich experience in Site Acquisition, Project Lead and Technical Procurement
Professional knowledge of MS Office, Working experience of SAP, Maintenance Planning, Proposal and Estimation, Work Study and Method Techniques
Perform all daily inspection and test of the scope and character necessary to achieve the quality construction required in the drawing and specification for all works under the contract perform ON or OFF sites. Carry out inspection and checking for all quality related procedures in the workshop and ensure activity at workshop as per approved methods statements and inspection test plan. Coordinates with the consultant’s representative and site In-charge for inspection and meeting about quality problems including closure of non-compliance report. Oversee operational cost, risk and audit activities. Taking care of QA/QC document of the entire projects including certificates, calibration, test results, inspection request, non-compliance reports, and site instruction/observation and other QA/QC documents. Responsible in the quality and workmanship of every activity, through knowledge of all the phases of engineering construction relating to Mechanical, Architectural & Structural discipline interfacing the multi-discipline operation. Develop methods statements for the activity including risk managements, and job safety environment analysis and inspection test plan and checklist based on specification of the project. Carry out internal audits at workshop as scheduled in the projects Quality plan.
Looking after all QA/QC activities in workshop and Site related to M.S and Stainless-Steel Pressure Vessels, Storage Tanks, De-dusting Ducts, Chutes, Expansion Joint sand Blasting and Painting activities ,Steel Structure Fabrication /Erection and Welding. Review all the shop drawings and BOQ, Co-ordinate with Planning and Procurement department and highlight any issues. Review all scopes of work on site and workshop and plan the work accordingly, highlight all risk items, check and Prepare Quality documents on daily basis. Responsible for all QA/QC Activities (NDT, Incoming Material Final Inspection, Internal & External Audit, Vendor Approval, Preparation of Quality Manual, Work Instructions, Formats, Inspection & Test Plan. Design & Drawings Review, MTC, QIP, WPS, PQR, WQT, SMAW, GTAW, Plasma Cutting, Hydro testing, DPT, RT, Visual Inspection, Sand Blasting (Sa2.5), Painting and Final Inspection. Projects Done till Now: DG Cement Company Hub Gadani Karachi (Client LOESCHE GmbH Germany) Supply shop Fabrication of Dedusting Pipes, Chutes and Expansion Joints for Material Transport Project Includes: Design and Fabrication of Dedusting Pipes, Chutes, Hoppers, Steel Structure and Expansion Joints for Material Transport. Sand Blasting and Painting of Ducts, Hoppers, Steel Structure and Expansion Joints.
Archroma Pakistan Ltd: Supply Fabrication of M.S. Vessels and Storage Tanks for Extension of Indigo Dyes Project Project Includes: Design, Fabrication and Erection of M.S. Pressure Vessels designed on ASME standard capacity up to 25M³. Design, Fabrication and Erection of Storage Tanks designed on API 650 Standard capacity up to 150M³. Fabrication and Erection of Platform, Handrail, Louvers, Gates and Steel Structure. Hydrostatic Test and RT of Pressure Vessels and Storage Tanks. Sand Blasting and Painting of Pressure Vessels, Storage Tanks and Steel Structure. Installation and Erection of Rotary, Static Equipment and Piping Works.
Responsible for All Used and New Material Quality Check, Responsible of Material for Site Safety, QC Documentation, Material Repair. QA/QC inspection during fabrication of Cement plant, Piping, Pressure Vessels, Storage Tanks and Heat Exchangers in Workshop and on-site areas. Look after day to day progress of ongoing projects. Inspection during Installation and alignment of static equipment, Vessel internals, above ground underground piping, Pre- commissioning and commissioning activity. Review supplier’s inspection and test plans against the milestone scope of work. Review of Quality Assurance Plan, Welding procedure and job related Applicable procedure. Interaction with third party inspection authorities and client. Planning and scheduling of project activities and prepare daily and monthly progress Report. Coordination with corporate & Site procurement, site store and QC department to ensure material procurement, inspection and approval from client. Managing construction activities carried out by contractors like Piping and Static Equipment, ensuring the scope of work is achieved in accordance with contract requirements and time frame Ensuring that the quality of work carried out complies with HSE standards. Cooperating closely with the Safety team to ensure that HSE standards are maintained and that safety issues are monitored and addressed by the site supervision team. Receiving and handling online inquiries from various clients and provide feedback to MarketingDepartment.
Ravi Auto Pvt. Ltd,are the leading vendors of Pak Suzuki, Millet Tractors, Toyota, Honda and HinoPak. Ravi Autos is ISO certified company offering diversified services in the field of designing, development, fabrication, civil and steel construction. The job description includes: PRODUCTIONS: Statistical Process Control Tools and Implementation, Lean Manufacturing Techniques, Team Building and Managing for Operations, TQM Concepts Application, Innovation for Productivity Improvement Without Disturbing Quality. Use different Fabrications Techniques. PRICING/COSTING, PROJECT FEASIBILTY STUDY: Preparation of Quotations Along with All Supporting Documents required by different Customers. Control the Pricing during fabrication and completion of the project. Project planning and execution and developing Manufacturing & Inspection Plan Scheduled Maintenance: Preventive Maintenance, Predictive Maintenance & Time-Based Maintenance. Production Planning to increase productivity and Cost Reduction Provide engineering support for production and maintenance activities to ensure maximum production. Leading and supervising installation and commissioning of new Manufacturing Equipment and HVAC systems. Installation & maintenance of pumps, motors, filters, chillers, compressors & ducts. Prepare SOP, work instructions, process flowchart and inspection standards for new developed products. FMEA Analysis (Failure Mode & Effect Analysis). Supervise development operations and Heat Treatment (Annealing, Hard &Temper, Normalizing and carburizing). Die designing, steel grades chemical composition, spectroscopic analysis, tolerance, fixtures, Gauges.
Cost analysis and Budgeting of new manufacture parts.
Projects Done: Ring Gear 68 Teeth, Ring Gear 54 Teeth, Ring Gear Flywheel St-308, Crank Shaft Motorcycle 78CC, Ring Gear 44 Teeth, Forging Center End, Hub Lubricant oil pump, Nissan Hub Nut and Bolts, Counter shaft Fiat, Weight Balancer, Balancer Gear